New Frontier Armory AR40 Bolt Carrier – 40S&W/10mm Review

New Frontier Armory AR40 Bolt Carrier – 40S&W/10mm Review

Does the New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black Deliver?

For the AR platform aficionado venturing into the realms of pistol calibers, the bolt carrier group (BCG) is a critical component. The New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black aims to provide a robust and reliable solution for those building or upgrading their AR-40 or AR-10 platforms chambered in .40 S&W or 10mm Auto. Designed for the high-volume shooter, this BCG boasts features like a single “X” cut in the bolt face for easy bolt removal and a “T” cut for future bolt changes, promising enhanced durability and ease of maintenance. With my decade of experience in tactical gear, I was eager to see if this bolt carrier group lived up to the hype and could withstand the rigors of consistent use.

Having encountered bolt failures with pistol caliber ARs in the past, I was specifically seeking a BCG designed to handle the higher pressures and unique feeding characteristics of .40 S&W and 10mm Auto rounds. My intention was to build a dedicated AR-40 pistol for both recreational shooting and home defense, and a reliable bolt carrier was paramount.

Upon unboxing, the New Frontier Armory BCG presented a solid and well-machined appearance. The black matte finish was evenly applied, giving it a clean and professional aesthetic. The weight felt appropriate, suggesting the use of quality steel, a crucial aspect for longevity. It exudes quality and purpose.

Compared to a standard 5.56 BCG or even some of the generic pistol caliber BCGs I’ve used, this one stood out due to its specific design for .40 S&W and 10mm Auto. Many manufacturers offer a one-size-fits-all approach, which often leads to reliability issues. I chose the New Frontier Armory BCG because of their explicit focus on these calibers, suggesting a greater attention to detail.

My initial impression was positive; the construction appeared robust, and the design seemed well-thought-out. Excitement mingled with cautious optimism, as the true test would be its performance under live fire.






Real-World Testing: Putting New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black to the Test

First Use Experience

My first test was at an outdoor shooting range in varying conditions. I subjected the New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black to a mix of .40 S&W and 10mm Auto ammunition, running several hundred rounds through my AR-40 pistol build. The weather was mildly humid, with temperatures in the mid-70s.

The BCG cycled flawlessly with both ammunition types. There were no failures to feed, extract, or eject, even when rapidly firing multiple magazines. The action felt smooth and consistent. The ease of use was evident from the start, requiring no adjustment period or special techniques. After the initial range session, there were no immediate issues or surprises.

Extended Use & Reliability

After several months of regular use, the New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black has proven remarkably durable. I’ve put several thousand rounds through it. There are minimal signs of wear and tear on the bolt face and carrier body.

Cleaning and maintenance have been straightforward. The black matte finish resists carbon buildup. Standard gun cleaning solvents and brushes easily remove fouling. Compared to some of the budget BCGs I’ve used, this one requires less frequent and intensive cleaning. The New Frontier Armory BCG has significantly outperformed my expectations and provided a level of reliability I hadn’t experienced with other pistol-caliber AR builds.

Breaking Down the Features of New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black

Specifications

The New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black is crafted from steel and finished with a black matte coating for enhanced corrosion resistance. Its dimensions are 1.20 x 3.85 x 7.60 inches with a height of 1.2 inches.

The key specification is its compatibility with both .40 S&W and 10mm Auto AR platforms. This dual-caliber capability offers versatility for shooters who enjoy both rounds. The single “X” cut in the bolt face allows for tool-less bolt removal, streamlining maintenance. The “T” cut on the opposite side facilitates future bolt changes, extending the service life of the carrier. These features minimize downtime and simplify upkeep, crucial for any serious shooter.

Performance & Functionality

The primary function of the New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black is to reliably cycle .40 S&W and 10mm Auto ammunition in an AR platform. It performs this task exceptionally well. I experienced consistent and smooth cycling, contributing to improved accuracy and control during rapid fire.

The strengths of this BCG lie in its robust construction, caliber-specific design, and ease of maintenance. One area for potential improvement could be a slightly more aggressive extractor spring to ensure consistent extraction with weaker .40 S&W loads. It exceeds expectations by providing a level of reliability often lacking in pistol-caliber ARs.

Design & Ergonomics

The New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black features a straightforward and functional design. The steel construction feels solid and inspires confidence. Its weight is appropriate for an AR bolt carrier, providing enough mass for reliable cycling without adding unnecessary bulk.

The user-friendliness is excellent. Installation is identical to a standard AR BCG. The tool-less bolt removal feature simplifies disassembly for cleaning and maintenance. There is no learning curve.

Durability & Maintenance

Given its steel construction and durable black matte finish, the New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black is built to last. Based on my experience, it should withstand tens of thousands of rounds with proper maintenance.

Maintenance is simple. Standard gun cleaning procedures are sufficient to keep it in optimal condition. The tool-less bolt removal feature further simplifies the cleaning process.

Accessories and Customization Options

The New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black does not come with any specific accessories, as it is a standalone component. It is designed to be compatible with standard AR-15/AR-10 upper receivers and buffer systems appropriate for pistol calibers.

While there are no direct customization options for the BCG itself, it will readily accept aftermarket bolts and extractors designed for .40 S&W and 10mm Auto AR platforms. This allows users to fine-tune the BCG to their specific needs and preferences.

Pros and Cons of New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black

Pros

  • Reliable cycling of both .40 S&W and 10mm Auto ammunition.
  • Durable steel construction and black matte finish for corrosion resistance.
  • Tool-less bolt removal for easy maintenance.
  • Drop-in replacement for standard AR BCGs.
  • Specifically designed for pistol calibers, offering superior performance compared to generic BCGs.

Cons

  • May require a slightly stronger extractor spring for optimal performance with weaker .40 S&W loads.
  • Lacks advanced coatings or surface treatments found on some higher-end BCGs.


New Frontier Armory AR40 Bolt Carrier – 40S&W/10mm Review


Who Should Buy New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black?

The New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black is perfect for AR enthusiasts looking to build or upgrade their .40 S&W or 10mm Auto platforms. It’s also well-suited for recreational shooters, home defense users, and those who value reliability and ease of maintenance.

Individuals prioritizing advanced features like enhanced coatings or adjustable gas systems might consider other options. Those seeking the absolute lowest price point might find cheaper alternatives, but they will likely sacrifice reliability and durability.

A must-have modification would be a quality buffer and buffer spring appropriate for pistol caliber ARs. This will help to fine-tune the cycling and reduce recoil.

Conclusion on New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black

The New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black is a well-designed and robust BCG that delivers excellent performance in .40 S&W and 10mm Auto AR platforms. Its reliability, ease of maintenance, and caliber-specific design make it a standout choice in a crowded market.

The price is justified given its superior performance and durability compared to generic alternatives. It offers a compelling value proposition for serious shooters.

I would wholeheartedly recommend the New Frontier Armory New Frontier Bolt Carrier Ar40 40s&w/10mm Auto Black to anyone building or upgrading a .40 S&W or 10mm Auto AR. Invest in reliability, and you won’t be disappointed!

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